Sheet Metal Fabrication Design Engineering Project management Assembly Rapid Prototyping Packaging Shipping & Delivery
CNC Machining Design Engineering Project management Assembly Rapid Prototyping Packaging Shipping & Delivery
Plastic Injection Molding Design Engineering Project management Assembly Rapid Prototyping Packaging Shipping & Delivery
The green energy industry requires durable, large-scale, and high-performance components designed for long-term outdoor operation.
From solar mounting systems to wind power components and energy storage structures, products must withstand harsh environments while maintaining reliability and structural integrity.
Starway provides custom manufacturing solutions for green energy applications, supporting both structural and precision components.
Optimize your design easier and cost effective for manufacturing based on our experience.
Test the design by rapid prototyping within 1-2 weeks, by the exclusive prototyping team.
With our automated production line, and intelligent production system, we will make sure the batch production efficient and cost effective.
Except for the regular onsite quality check like first article check, 2-hour interval daily check, the finished product quality check is particularly important in Starway.
A solar energy solution provider required a complete mounting structure system for large-scale solar panel installations.
The system needed to ensure structural stability, easy installation, and long-term durability in outdoor environments.
Key Requirements:
High structural strength for load-bearing.
Corrosion resistance for outdoor use.
Modular design for easy installation.
Stable performance under wind and weather conditions.
Cost-effective production for large-scale deployment.
Starway optimized the structural design to improve strength while reducing material usage.
Laser cutting and CNC bending ensured dimensional accuracy for modular assembly.
Hot-dip galvanizing and coating were applied to provide long-term corrosion protection.
All components were produced and tested to ensure durability and installation efficiency.
A North American aerospace systems integrator required a custom sheet metal enclosure for electronic equipment used in airborne systems.
The enclosure needed to provide structural protection, precise assembly fit, and stable performance under vibration conditions.
Key Requirements:
High structural strength with lightweight design
Precision bending and tight assembly tolerance
Surface coating for corrosion resistance
Stable structure under vibration and temperature variation
Consistent quality for batch production
Starway optimized the sheet metal design for manufacturability, ensuring accurate bending angles and assembly compatibility.
Laser cutting and precision bending were applied, followed by welding and surface coating to achieve durability and corrosion resistance.
All parts were assembled and inspected to ensure dimensional accuracy and structural reliability.
A wind energy equipment supplier required structural metal components for wind power systems.
The parts needed to withstand high loads, vibration, and harsh environmental conditions.
Key Requirements:
High strength for heavy load conditions.
Resistance to vibration and fatigue.
Corrosion resistance for outdoor use.
Precise fabrication for system integration.
Stable quality for large-scale production.
Starway used high-strength materials and optimized welding processes to ensure structural integrity.
Precision fabrication ensured compatibility with system assembly.
Surface treatment improved resistance to corrosion and environmental exposure.
All components underwent inspection to ensure performance and durability.
We provide metal fabrication, CNC machining, welding, and assembly for green energy systems.
Yes. We produce solar mounting brackets and structural systems for solar panel installations.
Yes. We manufacture battery enclosures and structural components for energy storage systems.
Yes. We support large-scale structural fabrication and assembly for green energy applications.
Processes include laser cutting, bending, welding, and CNC machining.
Yes. We provide full welding and assembly for structural components.
Common materials include galvanized steel, stainless steel, aluminum, and carbon steel.
Yes. We use galvanizing and coating to ensure long-term corrosion resistance.
We use corrosion-resistant materials and robust fabrication processes for long-term performance.
Yes. Our components are designed to withstand wind, temperature changes, and outdoor exposure.
Yes. Inspection reports can be provided upon request.
Yes. We support structural design optimization for performance and cost efficiency.
Yes. We support modular designs for easy installation and scalability.
Yes. We provide global logistics and delivery solutions.
Starway offers strong fabrication capability, engineering support, and reliable delivery for large-scale energy projects.
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