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CNC Machining Design Engineering Project management Assembly Rapid Prototyping Packaging Shipping & Delivery
Plastic Injection Molding Design Engineering Project management Assembly Rapid Prototyping Packaging Shipping & Delivery
Metal stamping is a high-efficiency manufacturing process used to shape flat metal sheets into precise components through dies and stamping presses.
It is widely used for mass production of parts with consistent quality and tight tolerances.
At Starway, we provide custom metal stamping services for industries such as automotive, electronics, industrial equipment, and medical devices.
The stamping process involves several key steps:
Starway uses advanced stamping presses and strict QC systems to ensure stable production.
| Parameter | Progressive Die | Transfer Die | Deep Drawing | Punching | Blanking | Bending | Coining |
|---|---|---|---|---|---|---|---|
| Process Type | Continuous multi-stage strip-fed. | Multi-station with mechanical transfer. | Forming sheet into 3D shape. | Hole/slot removal. | Blank profile cutting. | Plastic deformation. | Cold forming with high local pressure. |
| Typical Tolerance (industry) | 卤0.05 mm | 卤0.05鈥撀0.1 mm | 卤0.1 mm typical, 卤0.05 mm with skilled tooling | 卤0.05 mm on hole 桅 | 卤0.05 mm on blank profile | 卤0.5掳 angle, 卤0.1 mm linear | 卤0.01鈥撀0.02 mm; 卤0.005 mm only on micro-coining of soft metals |
| Best For | High-volume small/medium precision parts | Large, complex multi-step parts | Cups, shells, enclosures | Holes & slots | Flat blanked profiles | Brackets, angles | Fine surface features (logos, micro texture) |
| Tooling Cost (USD ref) | $8K鈥$80K+ | $15K鈥$150K+ | $10K鈥$100K+ | Low鈥揗edium | Low | Low鈥揗edium | Medium |
| Unit Cost (high volume) | Very low (<$0.10/pc possible) | Low鈥揗edium | Medium | Low | Very low | Low | Medium |
| Production Speed | Very high (>120 SPM small parts) | Medium (10鈥60 SPM) | Medium | High | High | Medium | Low鈥揗edium |
| Material Thickness | 0.1鈥6 mm typical | 0.5鈥6 mm typical | 0.2鈥5 mm typical | 0.1鈥6 mm typical | 0.1鈥6 mm typical | 0.5鈥6 mm typical | <2 mm typical |
| Automation Level | Fully automated | Semi/fully automated | Medium | High | High | Medium | Low (dedicated press) |
Engineering Consultation That Reduces Manufacturing Risk At Starway, engineering involvement starts before production begins. Our engineers work closely with customers to review drawings, tolerances, materials, and manufacturing feasibility, identifying potential risks early and proposing optimized solutions. By integrating engineering and sales teams, we ensure that technical decisions are accurately translated into cost, lead time, and production plans 鈥 avoiding surprises during execution.
New project success depends on speed, accuracy, and adaptability. Starway operates a dedicated project development team combining engineering, prototyping, and quality control. This allows us to deliver prototypes within 1鈥2 weeks, validate manufacturability quickly, and resolve technical challenges through real production trials 鈥 not assumptions.
On-time delivery and consistent quality are not outcomes 鈥 they are engineered results. All orders are managed through our MES system, enabling real time production tracking, quality traceability, and cross department coordination. This system-driven approach allows us to proactively manage risks, maintain schedule integrity, and keep customers informed with accurate production data.
At Starway, Easy Shipping is another key advantage. Our goal is to make customers' shipping easy, safe, and fully trackable. Our professional logistics team helps our customers handle all types of shipments 鈥 both air and sea 鈥 including EXW, FOB, CIF, DDP, etc. Our shipping system enables us to track and monitor all shipments in transit, ensuring they arrive safely and on time. Our customers are updated regularly with their shipping status.
Stainless Steel Metal Stamping
Grades: 304, 316
Features: High strength, corrosion resistance
Applications: Enclosures, brackets, food-grade equipment
Carbon Steel Grades: Q235, SPCC
Aluminum Metal Stamping Grades: 5052, 6061
Brass Metal Stamping Features: Excellent conductivity, aesthetic
Galvanized Steel
Tensile Strength: 270 鈥 500 MPa
Yield Strength: 140 鈥 300 MPa
Elongation: 20 鈥 38%
Cold Rolled Steel (CRS) Tensile Strength: 300 鈥 550 MPa
Hot Rolled Steel (HRS) Tensile Strength: 370 鈥 700 MPa
Metal stamping is used to manufacture high-volume metal parts for automotive, electronics, and industrial applications.
Common materials include steel, aluminum, copper, and brass.
Costs depend on tooling, material, and production volume.
It is more cost-effective for medium to large production runs.
Typically 卤0.05 mm, with precision up to 卤0.01 mm.
Tooling: 2鈥4 weeks; production: depends on volume.
Yes, we offer in-house mold design and manufacturing.
A continuous stamping process using multiple stations in one die.
Yes, we offer welding and assembly services.
Automotive, electronics, aerospace, medical, and more.
Yes, including powder coating, plating, anodizing, etc.
Through strict QC, inspection reports, and testing.
Yes, all parts are fully customized.
STEP, IGES, DWG, PDF.
Yes, we provide rapid prototyping services.
Stamping is faster for mass production; laser cutting is better for prototypes.
Yes, we support worldwide shipping.
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